Aggregate Planning, Production, and Control

To ensure effective and efficient operation within the manufacturing section of an enterprise, you must integrate your production control and planning system. Production planning and control depend on the design of the product and the completion of the production process. Control and planning for production address an essential issue of lower productivity, poor inventory management, and utilization of resources.

Production planning is necessary to plan the scheduling of dispatch inspection, quality management, and inventory management, as well as equipment management and supply management. Control of production ensures that the production teams can meet their production targets and maximize the use of the resources high-quality management, and cost reductions.

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Control and planning are crucial to successful operation units. The benefits of planning and controlling production and control are:

  • It ensures that the best utilization of production capacity can be realized, through efficient scheduling of equipment, which minimizes idle time and over-use.
  • It ensures that inventory is maintained at its optimal level throughout the day. Thus, there isn’t any overstocking or understocking.
  • Additionally, it ensures that production time is maintained at an optimal level. It increases the efficiency of the process.

Because it takes care of every aspect of production the quality of the final product is constantly assured.

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Production Planning

It is an aspect of controlling and planning that involves dealing with concepts like what to make when the amount of product is required etc. It is about looking at the long-term perspective of the overall planning of production. Thus, the goals for the production plan are:

It ensures that the right amount and the best quality raw materials equipment are always available during production.

To ensure that capacity utilization is in sync with the forecast demand.

A well-thought production plan assures that the overall production processes are streamlined, providing these benefits:

  • The company can provide a product on time and regularly.
  • Pre-informing suppliers before the need for raw materials.
  • It also reduces the need to invest in inventory.
  • It decreases the cost of production overall by boosting efficiency.

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Production planning is implementing two fundamental strategies: process planning and product planning. Production planning takes place at three distinct time-dependent levels; long-range planning focuses on the planning of facilities and capital investment, location planning, and so on. Medium-range planning is concerned with capacity planning and forecasting of demand and then short-term plan that deals with daily activities.

Production Control

Production control is utilizing various control methods to ensure the highest performance from the manufacturing system to meet the overall goals of production planning. Thus, the purposes of production control are:

  • Control inventory management
  • Create the production schedule

Achieving optimal utilization of resources as well as the production process

The benefits of a robust production control can be seen as follows:

Make sure that the flow is smooth for every production step.

To reduce production costs, you can ensure that they are reduced, thus increasing the bottom line.

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Control of resource wastage

It ensures the highest quality throughout the life-cycle of production.

Production control can’t be identical across every company. Control of production is based on the following aspects:

The nature of production (job-driven, service-oriented, and so on.)

The nature of the operation

The size of the operation

Control and planning for production are vital to customer satisfaction and the performance of an organization.

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